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Quick ResponseQuickly respond to customer needs, collect on-site information from customers and record faults, and give advice on maintenance rationalization -
Arrive QuicklyQuickly arrive at the customer site for equipment maintenance -
Fast ProcessingQuick processing to help customers adjust the equipment to the best state in the first time -
Quick ResponseQuickly complete service project acceptance
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Injection molding machine
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Injection accessories
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Manipulator - Mismatch of mechanical alarm models
Reason:The parameters of the hand controller are wrong
Solution:
Find the system settings on the second page of the menu, and select the same model as the motherboard on the second page of the system settings (the motherboard model can be viewed in the mechanical parameters in the version display)
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Manipulator - fully automatic can only play one mold
Reason:
1. The timer parameter of the hand controller is wrong
2. The manipulator has nothing to do with the mold end signal
Solution:
1. Button hand controller: select the timer on the menu interface, press the NEXT button, and then press F3 to select the alarm timer, change the abnormal mold opening, cycle timeout, RY30FF time is 99S. The touch screen hand controller directly clicks the timer, and the parameters are changed. Can.
2. Check whether the wiring is wrong or disconnected and the relay after closing the mold, and reconnect the wiring
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Manipulator - No mold open signal
Reason:
1. The manipulator is not in use or the use function of the manipulator is not turned on
2. The injection molding machine does not output a signal
3. After the mold is opened, the relay runs abnormally
4. The robot motherboard is abnormal
Solution:
1. Insert the manipulator into the use port or open the manipulator use function on the molding machine interface.
2. Check the signal output of the injection molding machine
3. Check the wiring of the relay or replace the relay
4. Replace the motherboard, or check whether the used connector pins are damaged
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Robot - No power on
Reason:
1. The power cord of the manipulator is disconnected or the main switch is turned on
2. Emergency stop of the hand controller, or abnormality of the power switch or the main board of the hand controller
3. The motherboard fuse is blown
4. The motherboard is abnormal
Solution:
1. Check the power line and turn on the main air switch of the manipulator
2. Replace the emergency stop of the hand controller, power on or the mainboard of the hand controller
3. Open the electric box and replace the fuse on the motherboard
4. Replace the manipulator motherboard
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Manipulator - No movement or slow speed in the posture department
Reason:
1. The solenoid valve is stuck, or the trachea is folded and leaked
2. Air leakage of the cylinder in the posture part
3. The posture adjustment valve is too tight
4 Action signal no output
Solution:
1. Check the power line and turn on the main air switch of the manipulator
2. Replace the emergency stop of the hand controller, power on or the mainboard of the hand controller
3. Open the electric box and replace the fuse on the motherboard
4. Replace the manipulator motherboard
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Robot - not fully automatic
Reason:
1. The manipulator has no MA automatic signal
2. The manipulator has no switch mode end signal
3. Timer setting error
4. No cyclic signal
Solution:
1. Check whether the signal line 19.20 of the manipulator is disconnected
2. Check whether the relay after switching mode is working normally
3. In the alarm timer interface, change the mold opening abnormality, cycle timeout, and RY3off time to 99s
4. Check the signal line No. 5.6, check the corner code of the main board, and dial No. 5 of sw1 for Haitian samples, No. 6 for Chinese samples (open type generally does not need to dial the corner), and No. 7 for European regulations.
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Manipulator - Manipulator goes down during mold opening
Reason:
1. The signal is abnormal after mold opening
2. The robot motherboard is abnormal
Solution:
1. If the injection molding machine outputs the mold opening signal during the mold opening process, it is necessary to check the injection molding machine. If the injection molding machine has no abnormality, check the mold opening completion relay.
2. Replace the motherboard
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Manipulator - The manipulator can still close the mold while in the mold
Reason:
1. The manipulator allows the mold clamping and circulation lines to be connected incorrectly
2. The motherboard is abnormal
Solution:
1. Check whether the contact point of the 3456 signal line can control the mold clamping
2. Replace the motherboard
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Manipulator - The manipulator can still close the mold while in the mold
Reason:
1. The manipulator allows the mold clamping and circulation lines to be connected incorrectly
2. The motherboard is abnormal
Solution:
1. Check whether the contact point of the 3456 signal line can control the mold clamping
2. Replace the motherboard
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Manipulator - The manipulator can still close the mold while in the mold
Reason:
1. The manipulator allows the mold clamping and circulation lines to be connected incorrectly
2. The motherboard is abnormal
Solution:
1. Check whether the contact point of the 3456 signal line can control the mold clamping
2. Replace the motherboard
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Manipulator - The manipulator can still close the mold while in the mold
Reason:
1. The manipulator allows the mold clamping and circulation lines to be connected incorrectly
2. The motherboard is abnormal
Solution:
1. Check whether the contact point of the 3456 signal line can control the mold clamping
2. Replace the motherboard
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Manipulator - The manipulator can still close the mold while in the mold
Reason:
1. The manipulator allows the mold clamping and circulation lines to be connected incorrectly
2. The motherboard is abnormal
Solution:
1. Check whether the contact point of the 3456 signal line can control the mold clamping
2. Replace the motherboard
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Manipulator - The manipulator can still close the mold while in the mold
Reason:
1. The manipulator allows the mold clamping and circulation lines to be connected incorrectly
2. The motherboard is abnormal
Solution:
1. Check whether the contact point of the 3456 signal line can control the mold clamping
2. Replace the motherboard
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Manipulator - The manipulator can still close the mold while in the mold
Reason:
1. The manipulator allows the mold clamping and circulation lines to be connected incorrectly
2. The motherboard is abnormal
Solution:
1. Check whether the contact point of the 3456 signal line can control the mold clamping
2. Replace the motherboard
10 Minute response
Professional Team,Intimate Service
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01 First StepPay attention to the Topstar public account, you can stick to the top
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02 Second StepSelect "After-sale service" and click "I want warranty"
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03 Third StepThe first time you use it, you need to enter your mobile phone number
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04 The Fourth StepSelect the service type and fill in the service requirements
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05 The Fifth StepSubmit the service and check the progress at any time